Rotary Wheel + CO Integrated Machine

Catalytic combustion is a typical gas-solid phase catalytic reaction, essentially involving active oxygen in a deep oxidation process. In catalytic combustion, the catalyst lowers the activation energy and concentrates reactant molecules on its surface, thereby increasing reaction efficiency. With the help of a catalyst, organic waste gases can undergo flameless combustion at lower ignition temperatures, oxidizing and decomposing into CO2 and H2O.

▶ Performance Characteristics
1. Low energy consumption: The equipment only requires 15-30 minutes to heat up to the ignition temperature upon startup, and the energy consumption is only the power of the fan; automatic compensation is provided at low concentrations;
2. Safe and reliable: The equipment is equipped with a flame arrestor and dust removal system, explosion-proof pressure relief system, over-temperature alarm system, and advanced automatic control system;
3. Low resistance and high purification rate: It adopts the currently advanced honeycomb ceramic carrier catalyst impregnated with precious metals palladium and platinum, with a large specific surface area;
4. Waste heat can be reused: Waste heat can be returned to the drying tunnel, reducing the power consumption in the original drying tunnel; it can also be used as a heat source for other purposes;
5. Small footprint: Only 70%-80% of similar products from competitors, and the equipment foundation has no special requirements;
6. Suitable for large air volume, low concentration VOCs exhaust gas, first concentrating and then burning, with a large concentration range of 5-15 times;
7. Low resistance of the rotary wheel, long service life, and easy desorption;
8. Modular manufacturing, quick and convenient installation.

▶ Purification Principle
The rotary wheel consists of a rotating wheel filled with adsorbent material, divided into three zones: adsorption zone, regeneration zone, and cooling zone. Organic waste gas is introduced into the adsorption zone by a blower, where the organic pollutants are adsorbed, and the purified gas is discharged. Subsequently, the adsorbent rotates to the regeneration zone, where the VOCs are desorbed upon contact with high-temperature air and carried away by the regeneration air stream, while the adsorbent is regenerated. The regenerated adsorbent is then cooled in the cooling zone before rotating back to the adsorption zone for re-adsorption. As the wheel rotates, the adsorbent periodically undergoes adsorption, desorption, and cooling, achieving the purification of organic waste gas.

▶ Target Pollutants
Benzene, toluene, xylene, trimethylbenzene, hydrocarbons, alcohols, ethers, phenols, ketones, esters, and other VOCs

▶ Application Industry

The technology is relatively mature in industries such as mechanical painting, coating, chemical industry, pesticides, resins, EPS, optical films, reflective materials, advertising materials, PET films, special tapes, hot stamping films, semiconductor manufacturing, food, electronics, TFT/LCD, printing and packaging, and can manufacturing, especially in applications with large air volume and medium-to-low concentrations.

▶ FAQ

How do we choose the right type of dust removal equipment?
When selecting dust removal equipment, factors such as dust concentration, particle size, gas temperature, humidity, air volume, spatial layout, and industry characteristics should be considered. For example, a spray paint shop might choose a cartridge dust collector, while a cement plant would be more suitable for a bag filter or electrostatic dust collector. We recommend contacting a technical engineer for an on-site assessment and air volume calculation to ensure efficient and stable system operation.

  
Does the dust removal equipment require frequent manual intervention during operation?
No. Modern dust removal equipment is typically equipped with a fully automatic control system that enables scheduled cleaning, pressure differential feedback cleaning, and remote monitoring. Operators only need to regularly inspect the equipment's operating status and clean the dust collection box, significantly reducing manual intervention. Filter media replacement is also very simple, resulting in low O&M costs.

  
Will the dust collection system cause excessive noise or air loss?
Noise control and airflow optimization are incorporated into the equipment design. The fan is designed to be low-noise and can be fitted with a soundproof enclosure to effectively control operating noise. Furthermore, appropriate air volume calculation and sealing structure ensure that the dust removal process does not cause significant negative pressure or air loss in the workshop environment, improving air quality.

Jiangsu Jiheng Technology Co., Ltd. is located in Yancheng City, Jiangsu Province, a pearl on the Yellow Sea coast and home to the world's rare elk and red-crowned crane. Yancheng is crisscrossed by the Coastal Expressway, the Ningjingyan Expressway, the Xuhuaiyan Expressway, and the Xinchang Railway, which runs north and south. The city also boasts an international airport with over ten direct flights to South Korea, Thailand, Taiwan, and other countries, offering convenient transportation and advanced communications.

The company specializes in the research, development, manufacturing, and installation of coating and environmental protection equipment.

We provide one-stop services from concept development, design, manufacturing, installation, and commissioning to ensure product quality. We also have an experienced product design team to ensure the technological sophistication of our entire product design. We have already delivered high-quality projects for multiple manufacturers.

Adhering to the business philosophy of prioritizing technology, optimizing management, and keeping pace with the times, we are dedicated to providing customers with coating equipment, mobile spray painting, drying equipment, dust removal equipment, ventilation equipment, and complete coating production lines. Customer requirements are our driving force for continuous improvement. We will continue to strive for technological leadership, superior quality, and integrity, striving to provide our customers with high-quality, environmentally friendly products.
Jiangsu Jiheng Technology Co., Ltd. sincerely hopes to cooperate with friends from all walks of life, work hand in hand, and create a brilliant future together.