Spray Booth Design

The Non-standard Series Spray Booth is a spray booth system designed and customized to meet specific customer needs and process requirements. Compared to standard spray booths, non-standard spray booths offer variable size, adjustable structure, optional functions, and modular expansion. We can tailor solutions to different workpiece types, space layouts, spray processes, and environmental requirements, meeting customers' diverse and specialized spraying needs.

▶ Structural Composition

Room Structure
Utilizing a high-strength steel frame, the enclosure materials can be selected based on customer needs, including rock wool sandwich panels, color-coated steel plates, stainless steel plates, fiberglass, and PVC curtains. The room dimensions are tailored to the maximum workpiece size, supporting various layouts, including floor rails, pits, through-rail systems, and zoned operations.

   
Air Supply System
Equipped with a high-efficiency air supply unit and a triple-stage filtration system with primary, intermediate, and high-efficiency filters, the air entering the paint booth meets spray standards.

   
Exhaust and Purification System
Depending on the paint type and environmental rating, multiple purification systems, including dry filtration, wet filtration, activated carbon adsorption, UV photocatalytic oxidation, or zeolite wheel concentrators, are configured to meet VOC emission standards.

   
Lighting and Control System
Explosion-proof LED lighting is used, with illumination generally controlled at 800-1000 lux to ensure visibility during operation. The electronic control system integrates fan control, lighting control, pressure monitoring, and an alarm system, and supports PLC intelligent control, remote monitoring, and automatic recording of spray parameters.

   
Temperature Control and Heating System (Optional)
Infrared, electric, and fuel/gas heat exchange systems can be configured for winter preheating, drying, and heating, improving paint adhesion and drying speed. Constant temperature control and automatic temperature adjustment are supported.

   
Spraying Platform (Customizable)
Supports include floor-mounted sliding platforms, lifting platforms, and side-mounted spray platforms, assisting in spraying tall or complex workpieces, improving efficiency and spray uniformity.

▶ Advantages

Highly Customizable to Meet a Variety of Special Needs
Whether it's extreme dimensions, unusual structures, or multi-process integration requirements, or special requirements for cleanliness, temperature, humidity, and environmental emissions, our custom spray booths can be tailored to meet complex application scenarios.

   
Improving Product Surface Quality
By precisely controlling the temperature, humidity, air cleanliness, and airflow of the spraying environment, we effectively prevent spray defects such as particles, orange peel, and sagging, ensuring a smooth, securely adhered, and uniform coating thickness.

   
Energy Saving and Environmental Protection
Introducing high-efficiency energy-saving fans, waste heat recovery systems, and multi-stage filtration technology effectively reduces energy consumption and emissions, complying with ISO14000 and national environmental protection requirements, and promoting green production.

  
Safety and Explosion-Proof Design
Equipped with explosion-proof motors, explosion-proof lighting, anti-static flooring, gas monitoring and alarms, and other safety measures ensure the safety of personnel and equipment in flammable and explosive spraying environments.

  
Strong Intelligent Upgrade Capabilities
Supporting Industry 4.0 features such as spray robots, MES system integration, remote monitoring, and QR code tracking, adapting to future trends in smart manufacturing.

▶ Application Industry

▶ FAQ

How to choose the right type of spray painting equipment?
Selecting spray painting equipment requires comprehensive consideration of factors such as product material, surface requirements, production volume, and environmental requirements. For complex workpieces and large batch sizes, an automated spray line or spray robot is recommended. For diverse products and small batch sizes, a manual or semi-automatic spray system is recommended. Additionally, factors such as the need for electrostatic spraying, the frequency of color changes, and the degree of enclosure required for the work environment should be considered. It is recommended that a professional manufacturer provide personalized selection advice.

  
Does the spray painting equipment meet environmental requirements? 
Modern spray painting equipment is generally equipped with a multi-stage filtration system, including paint mist filters, activated carbon adsorption chambers, and photocatalytic devices, which effectively treat volatile organic compounds (VOCs) generated during the painting process. For areas with strict emission requirements, it is recommended to configure an enclosed spray booth and connect it to an online environmental monitoring system to ensure compliance with local environmental protection bureau standards and pass environmental impact assessments.

  
What maintenance tasks are essential during daily operation of spray painting equipment?
Daily maintenance of spray painting equipment primarily includes cleaning the spray gun, preventing blockages, checking for leaks in the paint supply system, replacing the air filtration system, and inspecting the spray booth seals. Regularly calibrate spray parameters, check fan and pressure gauge readings, and maintain stable equipment conditions. Especially during frequent color changes or continuous operation, prompt and thorough cleaning is essential to prevent paint drying, color contamination, and deterioration in spray quality. It is recommended to maintain an equipment maintenance log and schedule regular maintenance.

Jiangsu Jiheng Technology Co., Ltd. is located in Yancheng City, Jiangsu Province, a pearl on the Yellow Sea coast and home to the world's rare elk and red-crowned crane. Yancheng is crisscrossed by the Coastal Expressway, the Ningjingyan Expressway, the Xuhuaiyan Expressway, and the Xinchang Railway, which runs north and south. The city also boasts an international airport with over ten direct flights to South Korea, Thailand, Taiwan, and other countries, offering convenient transportation and advanced communications.

The company specializes in the research, development, manufacturing, and installation of coating and environmental protection equipment.

We provide one-stop services from concept development, design, manufacturing, installation, and commissioning to ensure product quality. We also have an experienced product design team to ensure the technological sophistication of our entire product design. We have already delivered high-quality projects for multiple manufacturers.

Adhering to the business philosophy of prioritizing technology, optimizing management, and keeping pace with the times, we are dedicated to providing customers with coating equipment, mobile spray painting, drying equipment, dust removal equipment, ventilation equipment, and complete coating production lines. Customer requirements are our driving force for continuous improvement. We will continue to strive for technological leadership, superior quality, and integrity, striving to provide our customers with high-quality, environmentally friendly products.
Jiangsu Jiheng Technology Co., Ltd. sincerely hopes to cooperate with friends from all walks of life, work hand in hand, and create a brilliant future together.