Inclined Drum Shot Blasting Machine

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Product Introduction

This machine is suitable for cleaning workpieces prone to rolling and tumbling, non-brittle parts, and castings, forgings, and welded parts with shallow cores. It effectively removes grit and scale from the workpiece surface. It utilizes a more advanced drum mechanism. During the shot blasting process, the drum rotates while a hydraulic system drives the drum up and down, adjusting the drum's tilt angle. This improves the efficiency and uniformity of the casting mixing within the drum, shortening the cleaning time and enhancing the cleaning effect.

The shot and sand recycling and separation system utilizes a more advanced and professional design, ensuring efficient separation of shot, sand, and dust during the casting cleaning process. After cleaning, the discharged castings are virtually free of shot and sand dust.

Compared to traditional Q32 crawler-type and Q31 horizontal drum cleaners, this machine offers significant advantages, including a larger loading capacity, higher cleaning efficiency, and lower operating costs.

     

▶ Product Structure

Inclined Drum:
The inclined drum is a key component of this equipment. It rotates to carry workpieces into the shot blasting area for cleaning. The drum is typically tilted at a certain angle, ensuring more uniform cleaning of the workpieces during rotation. This increases the contact area between the workpiece surface and the shot blasting media, resulting in a more thorough cleaning effect.
Shot Blaster:
A shot blaster is a device responsible for projecting steel shot or other shot blasting media at high speed onto the surface of a metal workpiece. Typically, a shot blaster utilizes a centrifugal principle, projecting the media onto the workpiece at high speed. The design of the shot blaster directly affects the cleaning effect, and therefore is often appropriately configured based on the type, shape, and size of the workpiece.
Conveyor System:
This system transports workpieces to the cleaning area and ensures stable operation. While the inclined drum itself moves the workpieces forward by rolling or rotating, the conveyor system also assists, ensuring smooth movement of the workpieces throughout the cleaning process.
Dust Removal System:
To maintain a clean working environment, inclined drum shot blasting machines are often equipped with a high-efficiency dust removal system, such as a bag filter or cyclone. This system effectively removes dust and particles from the air, ensuring proper operation of the equipment and protecting the health of operators.
Recycling System:
Shot blasting media (such as steel shot) are reused during use. The recycling system removes used shot blasting media through screening and separation, allowing it to be reused after screening, reducing resource waste and lowering production costs.
Control System:
Inclined drum shot blasting machines are equipped with an automated control system, typically including a touch screen or computer console. This system monitors the equipment's operating status in real time and adjusts operating parameters (such as wheel speed, cleaning time, and media volume), improving equipment operability and management efficiency.

        

▶ Advantages

Efficient Cleaning:
Due to the inclined angle of the drum, workpieces are fully exposed to the blasting media as they rotate, ensuring that every surface area is thoroughly cleaned. Compared to traditional shot blasting machines, the inclined drum shot blasting machine improves cleaning efficiency and reduces operation time.
Wide Applicability:
This equipment is suitable for workpieces of various shapes and sizes. It is particularly suitable for workpieces with complex shapes and irregular surfaces, providing more uniform cleaning results. It can effectively clean large castings and steel materials, as well as smaller mechanical parts.
Energy Saving and Environmental Protection:
The inclined drum shot blasting machine is designed to optimize resource utilization. It features a recycling system that collects and reuses used blasting media, reducing material waste and production costs. Furthermore, an efficient dust removal system ensures a clean environment and reduces dust pollution.
High Level of Automation:
The machine features a highly automated control system that automatically adjusts operating parameters according to varying operating conditions, minimizing manual intervention. Automated control not only improves efficiency but also ensures consistent and stable cleaning results.

Reduced Labor Intensity:
Due to its automated operation and efficient cleaning capabilities, the use of an inclined drum shot blasting machine significantly reduces manual labor intensity and minimizes the errors and unevenness that can occur during manual cleaning.
Improved Product Quality:
By effectively removing surface impurities, the workpiece surface is better suited to coatings, plating, and other deposits, improving adhesion and corrosion resistance in subsequent processes. This not only enhances the product's appearance but also increases its service life.

        

▶ Application Industry

    

▶ FAQ

How effective is an inclined drum shot blasting machine?
An inclined drum shot blasting machine offers efficient and uniform cleaning. Due to the inclined drum design, the workpiece is fully exposed to the shot blasting medium during the rolling process, ensuring uniform surface cleaning and achieving excellent cleaning results.

  
How can we ensure efficient operation of the equipment?
To ensure efficient operation, regular maintenance of core components such as the shot blasting wheel, dust removal system, and conveyor system is required. Regular inspection and replacement of wearing parts, cleaning of the equipment interior, and proper functioning of all systems are essential to extend the equipment's lifespan.

  
What workpieces are suitable for the inclined drum shot blasting machine?
This equipment is suitable for cleaning the surfaces of a variety of workpieces, especially metal workpieces with complex and irregular shapes, such as castings, steel, welded parts, and mechanical components. Whether large or small, an inclined drum shot blasting machine provides ideal cleaning results.

    

Company Introduction

Jiangsu Jiheng Technology Co., Ltd. is located in Yancheng City, Jiangsu Province, a pearl on the Yellow Sea coast and home to the world's rare elk and red-crowned crane. Yancheng is crisscrossed by the Coastal Expressway, the Ningjingyan Expressway, the Xuhuaiyan Expressway, and the Xinchang Railway, which runs north and south. The city also boasts an international airport with over ten direct flights to South Korea, Thailand, Taiwan, and other countries, offering convenient transportation and advanced communications.

The company specializes in the research, development, manufacturing, and installation of coating and environmental protection equipment.

We provide one-stop services from concept development, design, manufacturing, installation, and commissioning to ensure product quality. We also have an experienced product design team to ensure the technological sophistication of our entire product design. We have already delivered high-quality projects for multiple manufacturers.

Adhering to the business philosophy of prioritizing technology, optimizing management, and keeping pace with the times, we are dedicated to providing customers with coating equipment, mobile spray painting, drying equipment, dust removal equipment, ventilation equipment, and complete coating production lines. Customer requirements are our driving force for continuous improvement. We will continue to strive for technological leadership, superior quality, and integrity, striving to provide our customers with high-quality, environmentally friendly products.
Jiangsu Jiheng Technology Co., Ltd. sincerely hopes to cooperate with friends from all walks of life, work hand in hand, and create a brilliant future together.